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General Purpose and Solvent Resistant Emulsions

FX-88 is an abrasion resistant, general purpose emulsion for use with solvent-based inks, such as Enamel, Acrylic, Vinyl and U.V. FX-88 Produces stencils with good resolution and definition using low intensity light sources. Also, available is FX-88SR with separate color dye for easier see-through registration, is ideal for weaker light sources and aggressive inks. This Emulsion is especially recommended for use in Plastisol printing operations when aggressive solvents are used during wash-up.

569 offers complete solvent resistance. Provides stencils with superb resolution, excellent edge definition and high solids content. Great for working with fine line details and halftones. 569CL emulsion is available CLEAR for easier see-through registration (Supplied with a purple color dye) 569FAST requires half the exposure time of 569 & 569CL and can be used with low-intensity light sources.


QX-1

QX-1 is a blue-green, ready-to-use, fast-exposing SBQ-dual-cure direct emulsion formulated for industrial and fine halftone graphics printing with conventional UV, Plastisol inks, and aggressive, solvent-based inks. Its matte finish virtually eliminates the printing problems usually associated with high and low humidity conditions. QX-1 is durable, and has good resolution and definition, and very good wet strength. It is very easy to reclaim, even if underexposed. Solids content: 37%.


NEW LX Series Emulsions

LX-630 Multi-purpose emulsion that provides excellent durability and is resistant to most ink systems, such as Solvent based and Plastisol inks.

LX-660 is a water resistant Dual-cure emulsion that provides superior wet strength and water resistance for printing with Water-based and Solvent-based inks.

LX-680 Dual-cure emulsion that provides higher resolution, higher solids content and excellent resistance to solvent based and U.V. inks.

LX-690 High resolution, fast drying emulsion with extraordinary coating and imaging properties. This emulsion is recommended for Process color printing and images of fine detail, resistant to Solvent based and conventional UV inks.


Water Resistant Emulsions

TZ Emulsions are formulated for use with Water-based and Plastisol inks. TZ produces stencils with good resolution and edge definition, water resistant but easy to reclaim. TZ/CL emulsion is available CLEAR and supplied with a Blue color dye.

925WR/CL this emulsion provides better resolution, edge definition and exposure latitude. 925WR/CL produces stencils that are completely water resistant and very durable, excellent for printing with Plastisol and Water-based inks. 925WR/CL is available CLEAR and supplied with a Violet color dye.

TLX is a multi-purpose high speed emulsion with higher solids content. TLX has superb coating properties and durability, and is resistant to a wide variety of solvent & water-based inks.


Introducing our NEW Emulsion for Discharge Printing!

QT-Discharge is specially formulated to resist discharge inks and is compatible with water-based and plastisol inks too. It requires fewer coats than 925WR or 995WR, dries more quickly, and exposes twice as fast. QT-DISCHARGE has a high (41%) solids content, providing good stencil build per coat, excellent mesh bridging of coarse mesh, and fast drying. It utilizes a powder diazo (rather than 925WR's syrup), and requires no UPS shipping up-charge. Solids content: 41%

Features-At-a-Glance:

  • Compatible with virtually all water-based inks and plastisols textile inks
  • Powder diazo powder, not syrup has no hazardous shipping restrictions
  • Formulated for use with discharge inks
  • Durability can be extended with Hardener D
  • Fast exposing means more stencil throughput in high volume shops
  • Can be used with weak light sources
  • High (41%) solids content dries quickly; good build-up per coat
  • Virtually odorless and VOC-free & biodegradable
  • High contrast red color for easier touchups

Hardener D is a liquid stencil hardener formulated for use with QT-DISCHARGE direct emulsion to improve its durability and water resistance. Hardener D can be used with other textile emulsions but will make stencil removal more difficult and may embrittle the stencil.

INSTRUCTIONS:

  1. APPLY HARDENER D
    Wear gloves, goggles, and protective clothing. Make a stencil with QT-DISCHARGE direct emulsion. Dry the screen and stencil. Apply Hardener D to both sides of the screen with a soft-bristled brush, a sponge, or a work rag.
  2. ALLOW HARDENER D TO DRY Let Hardener D dry at room temperature, without the use of a fan. Drying time will depend on the relative humidity, but may take up to one hour under high humidity conditions. Thorough drying allows time for the QT-DISCHARGE stencil to absorb the Hardener D and for Hardener D to evaporate from the open areas of the stencil. Any remaining Hardener D residue in open areas of the screen will usually open up after several prints, or can be removed with solvents. OPTIONAL ADDITIONAL DRYING TIME The water resistance of QT-DISCHARGE will be improved by allowing the screen to dry for a full 24 hours at room temperature.

OPTIONAL HEAT CURING:
Drying Hardener D in heat will increase its water resistance. The higher the heat and the longer the dwell time, the greater will be the water resistance of the stencil. Suggested settings/dwell times: 100º F. (40º C.) for 3 hours; 140º F. (60º C.) for 1 hour.


SBQ Photopolymer Emulsions (Ready-to-use)

QTX Emulsion is a ready to use, ultra-fast exposing SBQ Photopolymer direct emulsion designed for use with Plastisol inks. QTX is extremely durable and reclaims easily. QTX high solids content provides superior coating properties, better bridging to coarse fabric and fast drying.

Textil-PV SAATI‘s red pure photopolymer emulsion designed for general garment printing applications, exposes approximately 8x times faster than Diazo or Dual Cure Emulsions. Resistant to Plastisol inks, abrasion and high humidity. This emulsion is water resistant when post-exposed.

Universal Photopol is a red pure photopolymer emulsion, excellent for printing with Plastisol and solvent based inks. Fast drying and fast exposing our most economical pre-mixed emulsion.

Emulsions are available in 28oz Quarts, 1 Gallon, 5 Gallons and 50 Gallon drums


Introducing our NEW Fast & Economical Emulsion

QT-Xpress is a ready-to-use, ultra-fast exposing SBQ photopolymer direct emulsion formulated for imprinted sportswear applications. QT Xpress's high solids content provides superior coating properties, better bridging of coarse fabric, and fast drying. QT Xpress is excellent for use with plastisol inks because it's extremely durable, and reclaims easily. Do not subject to strong solvents during printing or wash-up. (5x faster than diazo, 2x as fast as dual-cures). Solids content: 41%.

Selecting an Emulsion:

To select the proper emulsion you must consider the following:

  • The type of Ink used
  • Thinner and Wash-up solvents
  • The printing application & quality requirement
  • The type of light source available

Emulsion Chart

Type of Ink: Recommended Emulsion

Plastisol Ink

925WR/CL, TLX, TZ/CL
FX-88, FX-88SR, 569FAST
LX Series, Textile PV
Water-Based Inks 925WR/CL, TZ/CL, TLX, LX-660
Aggressive Solvents-based inks 569, FX-88SR, LX-680, LX630 & LX690, Universal Photopol
Abrasive Inks FX-88 & TLX

Capillary Thick Films

Printing High Density with Capillary Film has never been easier with Ulano’s CDF-QT Thick Films. Thick Films are available in thicknesses from 100 up to 1000 microns.

Sold in packs of 10 sheets; standard sizes are 8”x10” and 14”x14”

CDF/QT-100
CDF/QT-150
CDF/QT-200
CDF/QT-250
CDF/QT-300
CDF/QT-400
CDF/QT-700
CDF/QT-1000

CDF/QT Thick-Film is ideal for the production of thick stencils for specialty printing needs, including High Density, Puff, and 3-Dimensional effects for imprinted sportswear. CDF/QT Thick Films utilize pure photopolymer technology to assure extended shelf life and minimal influences from heat and humidity, the fastest possible exposure speed, good imaging properties and on-press durability.

CDF/QT Thick-Films offer significant savings in labor and production time over the use of direct emulsion to produce stencils of similar thicknesses.


3-D Emulsions

  • Pre-sensitized photopolymer emulsions.
  • For thick stencils up to 1500.
  • High solid content. High viscosity.
  • Wet on wet coating. Short exposure time.
  • Perfect mesh adhesion for long print runs.

Unifilm 3D
Maximum thickness

  • For plastisol, water based and ceramic inks.
  • Up to 1500 on meshes from 20 to 110 threads/inch (8 to 43 threads/cm).

 

Unifilm 3D-Light
Fine details even in thick layers

  • For textile applications.
  • Up to 800 on meshes from 81 to 230 threads/inch (32 to 90 threads/cm).

 

Unifilm 3D-SOLV
High Solvent resistance

  • For graphic effects and industrial applications.
  • Up to 1200 on meshes from 53 to 195 threads/inch (21 to 77 threads/cm).

3-D Emulsion Technical Sheet (PDF)